Boiler horsepower calculator

Convert boiler horsepower to steam output (lb/h and kg/h), kW and Btu/h, or work back from steam demand to the boiler size you need.

Heat output
3,347,500 Btu/h
Heat output
981.0 kW
Steam, from and at 212 °F
3,450 lb/h (1,565 kg/h)
Actual steam at 100 psig, 180 °F feedwater
3,214 lb/h (1,458 kg/h)

The short answer

One boiler horsepower (BHP) is 33,475 Btu/h of heat output, which evaporates 34.5 lb (15.65 kg) of water per hour from and at 212 °F (100 °C), or about 9.81 kW. Actual steam output at operating pressure with colder feedwater is lower, so size from the steam you need at your conditions.

Formula

  • Heat output (Btu/h) = BHP × 33,475
  • Output (kW) = BHP × 9.8095
  • Steam “from and at 212 °F” (lb/h) = BHP × 34.5
  • Actual steam (lb/h) = BHP × 33,475 ÷ (h_steam − h_feedwater), with enthalpies in Btu/lb

How to use it

  1. Pick what you know: boiler horsepower, kW, Btu/h or steam flow.
  2. Enter the feedwater temperature and steam pressure for an actual (not “from and at”) steam rate.
  3. Read the equivalent ratings and the actual steam output at your conditions.

Assumptions

  • Saturated steam; enthalpies are interpolated from steam tables and are accurate to about 0.5 %.
  • Output ratings, not fuel input. Divide by the boiler’s fuel-to-steam efficiency for fuel input.

Frequently asked questions

How many lb/h of steam is one boiler horsepower?

34.5 lb/h “from and at 212 °F”, meaning feedwater at 212 °F turned into steam at 212 °F (0 psig). At 100 psig with 180 °F feedwater, one BHP makes about 32 lb/h because each pound needs more heat.

How many kW is a boiler horsepower?

About 9.81 kW of heat output (33,475 Btu/h). It is not the same as mechanical horsepower (0.746 kW).

How do I size a boiler from steam demand?

Add up the peak steam demand in lb/h at operating pressure, convert it to heat using the enthalpy rise from feedwater to steam, divide by 33,475 to get BHP, then add margin for start-up loads and future growth.

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