Fireye NX6100 (Nexus) fault F10: Flame Failure

Fireye NX6100 (Nexus)lockoutCommissioning Manual 1.4 (Section 5 issue 1pt4D)
Technical review pending. This guide is based on the cited manufacturer documentation; check it against the manual for your exact model and firmware before acting.

F10 means the flame detector did not register a flame at a point in the sequence where the controller requires one. The subset tells you which flame input and which burner status the controller was in, which is the fastest way to narrow the cause: a failure at pilot ignition has different causes from a flame lost during modulation.

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When it happens

Reading the subset

SubsetWhat it tells you
1xxFlame 1 (the first flame input); the last two digits are the burner status number
2xxFlame 2 (the second flame input)
x11, x12Pilot ignition (safety time t4) or pilot ignition interval (t5): flame never proven or pilot lost
x13, x14Main ignition (t6) or waiting for main flame (t7): lost at the change from pilot to main flame
x15Moving to low fire or low fire hold (t8)
x16Modulation: lost while firing

Where it sits in the burner

Supervised functions: Flame supervision, Ignition and pilot, Main fuel delivery.

ComponentSignals to look atHow it fails
Flame scanner (UV / IR)Flame signalDirty or fogged scanner sight path; Scanner no longer sighted on the flame root; Detector or amplifier ageing; Electrical noise on signal wiring
Flame amplifier / flame inputFlame signalWrong detector, amplifier or configuration; Detector or amplifier ageing; Electrical noise on signal wiring
Ignition transformer and electrodeIgnition outputIgniter electrode wear or wrong gap; Ignition transformer or lead failure
Pilot gas trainPilot valve output, Pilot gas pressureRegulator out of adjustment or sticking; Fuel supply pressure droop; Fuel valve not opening fully
Fuel supply and regulatorMain gas pressure, Oil pressureFuel supply pressure droop; Regulator out of adjustment or sticking
Air damper, actuator and linkageAir damper position, Firing rateAir/fuel ratio drift; Damper or valve linkage slip; Actuator or feedback fault

Likely causes and checks

1No pilot flame at ignition (subset x11–x12)

Points to it
Repeated F10 at pilot status; no spark or no pilot through the sight glass.
Check
Observe a start with a qualified technician: spark, pilot flame and the flame signal on the overview screen.

2Pilot gas pressure or regulator (subset x11–x12)

Points to it
Spark present, pilot weak or absent.
Check
Read pilot gas pressure during the trial and confirm the pilot valve opens.

3Main flame does not take over (subset x13–x14)

Points to it
Pilot proves, then F10 as main valves open; gas pressure sags at light-off.
Check
Trend gas pressure during main ignition; check the ignition position of the fuel and air drives against the commissioned profile.

4Flame lost while firing (subset x15–x16)

Points to it
Trips at load changes or high fire; L-prefixed limits or drive faults near the event.
Check
Use the event log and any fuel pressure, air pressure or oxygen readings to see what moved before the trip.

5Flame present but not seen

Points to it
Flame visible; signal low or falling over weeks. The manual’s first instruction is to check wiring if there is a flame.
Check
Check scanner wiring, lens and sighting; compare the flame signal with earlier starts.

Telling it apart

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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