Yaskawa GA500 fault oL1: Motor Overload

Yaskawa GA500fault
Technical review pending. This guide is based on the cited manufacturer documentation; check it against the manual for your exact model and firmware before acting.

Fault oL1 on a Yaskawa GA500 is Motor Overload: the drive’s electronic thermal motor protection tripped. It can only be reset once U4-16 [Motor oL1 Level] is below 100. Yaskawa lists high load, short cycle times, low-speed running, a wrong L1-01 setting, a V/f pattern that does not suit the motor and a wrong base frequency.

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When it happens

Likely causes and checks

1Load too large

Points to it
Trips after running a while; output current above motor FLA.
Check
Measure output current and compare with the motor nameplate; decrease the load.

2Motor rated current or base frequency set wrong

Points to it
Trips at normal load after commissioning.
Check
Set E2-01 [Motor Rated Current (FLA)] and E1-06 [Base Frequency] to the motor nameplate values.

3Low-speed operation of a self-cooled motor

Points to it
Trips only during long low-speed running.
Check
Increase speed or reduce load at low speed, or use a drive-dedicated motor with L1-01 set to match.

4Acceleration/deceleration or cycle times too short

Points to it
Trips on machines that start and stop frequently.
Check
Review cycle times and increase C1-01 to C1-08.

5V/f pattern voltage too high

Points to it
High current at low speed with light load in V/f control.
Check
Adjust E1-04 to E1-10; the manual notes lowering E1-08 and E1-10 too far reduces low-speed overload tolerance.

6One drive running several motors

Points to it
Multiple motors on one drive output.
Check
Set L1-01 = 0 and fit a thermal overload relay to each motor, per the manual.

Telling it apart

Relevant parameters

ParameterNameWhy it matters
E2-01Motor Rated Current (FLA)Set from the motor nameplate.
L1-01Motor Overload (oL1) ProtectionSelects the motor type; 0 disables (only with external relays).
U4-16Motor oL1 LevelMust be below 100 before oL1 can be reset.
E1-06Base FrequencySet to the motor rated frequency.

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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