Mitsubishi Electric MELSERVO-J4 (MR-J4) alarm AL.33: Overvoltage

Mitsubishi Electric MELSERVO-J4 (MR-J4)fault
Technical review pending. This guide is based on the cited manufacturer documentation; check it against the manual for your exact model and firmware before acting.

Alarm AL.33 on a Mitsubishi MR-J4 servo amplifier is Overvoltage: the bus voltage exceeded the prescribed value (400 V DC for the 200 V class, 800 V DC for the 400 V class, 400 V DC for the 100 V class).

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When it happens

Reading the subset

SubsetWhat it tells you
33.1Main circuit voltage error.

Likely causes and checks

1Regenerative option set incorrectly

Points to it
After commissioning or a resistor change.
Check
Check the regenerative resistor (regenerative option) and the [Pr. PA02] setting.

2Regenerative option not connected or open circuit

Points to it
Option fitted but stays cold; resistance abnormal.
Check
Check the connection and measure the resistance of the built-in resistor or regenerative option.

3Regeneration capacity insufficient

Points to it
Alarm stops when the deceleration time constant is lengthened.
Check
Set a longer deceleration time constant and check repeatability; if that cures it, fit a (larger) regenerative option.

4Input supply voltage too high

Points to it
Alarm without motion or on gentle stops.
Check
Measure the input voltage: above 264 V AC (200 V class) or 528 V AC (400 V class) is over the limit.

5Noise or surroundings

Points to it
All else checks good.
Check
Check noise and ambient temperature and take countermeasures.

Telling it apart

Relevant parameters

ParameterNameWhy it matters
PA02Regenerative optionMust match the fitted regenerative option.

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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