Siemens SINAMICS G120 fault F07801: Motor overcurrent
Fault F07801 on a SINAMICS G120 means the permissible motor limit current was exceeded. Siemens lists a current limit set too low, an incorrectly set current controller, a too-short ramp-up or too-high load in U/f, a short or ground fault in the motor cable, and switching onto a rotating motor without flying restart.
Diagnose this with AI
Try Free Drive Diagnostic Upload a keypad photo, the fault history or a parameter export from your Siemens SINAMICS G120. InduQT compares the evidence and suggests the next useful checks.
When it happens
- At start, especially onto a still-rotating motor
- During acceleration
- On a load step
Likely causes and checks
1Switching on to a rotating motor
- Points to it
- Trips at start on fans or other loads that freewheel; trips stop when the load is stationary.
- Check
- Enable flying restart with p1200.
2Ramp-up too short or load too high (U/f)
- Points to it
- Trips partway through acceleration.
- Check
- Increase p1120 or reduce the load.
3Current limit or controller settings wrong
- Points to it
- Trips after a parameter change; A07409 (U/f current limiting controller active) appears before the trip.
- Check
- Check p0640; in vector control check p1715/p1717; in U/f check p1340–p1346.
4Motor data or star/delta connection wrong
- Points to it
- Trips after a motor or converter change.
- Check
- Check the motor connection and the rating plate data entered in commissioning.
5Short circuit or ground fault in motor or cable
- Points to it
- Instant trip regardless of load.
- Check
- Disconnect the motor cable at the converter and insulation-test motor and cable.
Telling it apart
- F07801 is the Control Unit’s motor current limit. F30001 is the Power Module’s hardware overcurrent and F30021 its ground fault.
- If the trip only occurs when restarting a coasting load, flying restart (p1200) is the listed remedy, not a longer ramp.
Relevant parameters
| Parameter | Name | Why it matters |
|---|---|---|
| p0640 | Current limit | Siemens’ first check for F07801. |
| p1120 | Ramp-up time | Increase if the trip is during acceleration. |
| p1200 | Flying restart operating mode | Enable when the converter may start onto a rotating motor. |
| p1340–p1346 | U/f current limiting controller | Check in U/f control. |
Evidence to collect
- r0945/r0949 for F07801
- p0640, p1120 and control mode
- Whether the motor was turning at the ON command
- Motor connection and rating plate
- Insulation results
Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.