Siemens SINAMICS G120 fault F07801: Motor overcurrent

Siemens SINAMICS G120faultCU240B-2 / CU240E-2, firmware V4.4 to V4.7
Technical review pending. This guide is based on the cited manufacturer documentation; check it against the manual for your exact model and firmware before acting.

Fault F07801 on a SINAMICS G120 means the permissible motor limit current was exceeded. Siemens lists a current limit set too low, an incorrectly set current controller, a too-short ramp-up or too-high load in U/f, a short or ground fault in the motor cable, and switching onto a rotating motor without flying restart.

Diagnose this with AI

Upload a keypad photo, the fault history or a parameter export from your Siemens SINAMICS G120. InduQT compares the evidence and suggests the next useful checks.

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When it happens

Likely causes and checks

1Switching on to a rotating motor

Points to it
Trips at start on fans or other loads that freewheel; trips stop when the load is stationary.
Check
Enable flying restart with p1200.

2Ramp-up too short or load too high (U/f)

Points to it
Trips partway through acceleration.
Check
Increase p1120 or reduce the load.

3Current limit or controller settings wrong

Points to it
Trips after a parameter change; A07409 (U/f current limiting controller active) appears before the trip.
Check
Check p0640; in vector control check p1715/p1717; in U/f check p1340–p1346.

4Motor data or star/delta connection wrong

Points to it
Trips after a motor or converter change.
Check
Check the motor connection and the rating plate data entered in commissioning.

5Short circuit or ground fault in motor or cable

Points to it
Instant trip regardless of load.
Check
Disconnect the motor cable at the converter and insulation-test motor and cable.

Telling it apart

Relevant parameters

ParameterNameWhy it matters
p0640Current limitSiemens’ first check for F07801.
p1120Ramp-up timeIncrease if the trip is during acceleration.
p1200Flying restart operating modeEnable when the converter may start onto a rotating motor.
p1340–p1346U/f current limiting controllerCheck in U/f control.

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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