Siemens SINAMICS G120 fault F30005: Power unit: Overload I2t

Siemens SINAMICS G120faultCU240B-2 / CU240E-2, firmware V4.4 to V4.7
Technical review pending. This guide is based on the cited manufacturer documentation; check it against the manual for your exact model and firmware before acting.

Fault F30005 on a SINAMICS G120 means the Power Module was overloaded: its I2t value r0036 reached 100% because the permissible rated current was exceeded for too long or the load duty cycle was not maintained. Alarm A07805 warns before the trip.

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When it happens

Likely causes and checks

1Continuous load above the Power Module rating

Points to it
Trips after running a while; A07805 appeared first; r0036 climbs steadily.
Check
Trend r0036 and output current; reduce the continuous load or fit a larger Power Module.

2Duty cycle not respected

Points to it
Trips after several starts in quick succession.
Check
Compare the actual start/stop cycle with the Power Module’s permissible load duty cycle.

3Motor and Power Module current ratings mismatched

Points to it
Motor rated current close to or above the Power Module rating.
Check
Check the rated currents of motor and Power Module.

4Current limit set high

Points to it
p0640 well above the motor rated current.
Check
Reduce p0640; in U/f operation reduce p1341 (current limiting controller integral time).

Telling it apart

Relevant parameters

ParameterNameWhy it matters
r0036Power unit overload I2tTrips at 100%.
p0640Current limitSiemens’ remedy includes reducing it.
p1341I_max controller integral time (U/f)Listed in the List Manual as the I_max frequency controller integral time; reduce in U/f operation per Siemens’ remedy.

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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