Siemens LME11 / LME21 / LME22 fault 7: Too many losses of flame during operation (limitation of repetitions)

Siemens LME11 / LME21 / LME22lockoutData sheet CC1N7101en, 20.05.2016

Seven red blinks mean the flame was established and then lost while the burner was running, more often than the burner control allows. LME11… types repeat startup after a loss of flame, up to 3 times per controlled startup, and then lock out. On LME2… types the data sheet lists a loss of flame during operation as a non-alterable lockout without repetition.

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Upload a keypad photo, the fault history or a parameter export from your Siemens LME11 / LME21 / LME22. InduQT compares the evidence and suggests the next useful checks.

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When it happens

Where it sits in the burner

Supervised functions: Flame supervision, Main fuel delivery.

ComponentSignals to look atHow it fails
Flame rodFlame signalFlame rod or burner ground fault; Scanner no longer sighted on the flame root
Flame scanner (UV / IR)Flame signalDirty or fogged scanner sight path; Scanner no longer sighted on the flame root; Detector or amplifier ageing; Electrical noise on signal wiring
Main safety shutoff valvesMain fuel valve output, Valve proof of closureFuel valve not opening fully; Valve seat leakage or slow closing; Welded, jumpered or miswired contact
Fuel supply and regulatorMain gas pressure, Oil pressureFuel supply pressure droop; Regulator out of adjustment or sticking
Air damper, actuator and linkageAir damper position, Firing rateAir/fuel ratio drift; Damper or valve linkage slip; Actuator or feedback fault

Likely causes and checks

1Faulty or soiled flame detector

Points to it
The green lamp flashed (flame not ok) during operation before the lockout; ionization current near the threshold.
Check
Measure the ionization current in operation. For an ionization probe the data sheet gives a switching-on threshold of DC 1.5 µA, a detector current of DC 3 µA for reliable operation, and about DC 5 µA as the threshold below which the green lamp flashes (flame not ok) during operation. Clean or reposition the probe, check its ceramic insulator and the burner earthing.

2Faulty or soiled fuel valves

Points to it
Flame drops out with valve noise, or gas pressure falls at the burner while the valve is open.
Check
Check the gas pressure downstream of the valves in operation and the valve coils and wiring.

3Gas supply pressure dropping

Points to it
Flame losses when other gas users start or at the second stage.
Check
Trend gas inlet pressure across a full firing cycle; compare with the burner’s minimum.

4Poor adjustment of burner

Points to it
Losses follow a service or happen at one stage only; unstable or lifting flame.
Check
Have the burner set up across both stages with a combustion analyser; check the air damper and, on LME22, the actuator settings.

Telling it apart

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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