Siemens LME11 / LME21 / LME22 fault 2: No establishment of flame at the end of safety time (TSA)

Siemens LME11 / LME21 / LME22lockoutData sheet CC1N7101en, 20.05.2016

Two red blinks mean the burner control opened fuel valve 1 and ignited, but the flame detector did not report a flame before the safety time (TSA) ended. On LME2… types this is a non-alterable lockout at the end of the safety time. LME11… types first repeat the startup up to 3 times per controlled startup before locking out.

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When it happens

Where it sits in the burner

Supervised functions: Ignition and pilot, Flame supervision, Main fuel delivery.

ComponentSignals to look atHow it fails
Ignition transformer and electrodeIgnition outputIgniter electrode wear or wrong gap; Ignition transformer or lead failure
Main safety shutoff valvesMain fuel valve output, Valve proof of closureFuel valve not opening fully; Valve seat leakage or slow closing; Welded, jumpered or miswired contact
Fuel supply and regulatorMain gas pressure, Oil pressureFuel supply pressure droop; Regulator out of adjustment or sticking
Flame rodFlame signalFlame rod or burner ground fault; Scanner no longer sighted on the flame root
Flame scanner (UV / IR)Flame signalDirty or fogged scanner sight path; Electrical noise on signal wiring; Scanner no longer sighted on the flame root; Detector or amplifier ageing
Burner management controllerBurner sequence state, Controller supply voltageElectrical noise on signal wiring; Controller internal fault; Supply voltage, frequency or grounding problem; Configuration or commissioning data changed

Likely causes and checks

1Faulty ignition equipment

Points to it
No ignition spark heard or seen during preignition and the safety time.
Check
With power isolated, inspect the ignition electrode, its gap and insulator and the ignition cable; have the ignition transformer output checked per the burner manual.

2No fuel, or faulty or soiled fuel valves

Points to it
Spark present but no flame; gas cock closed, gas pressure switch or supply recently disturbed.
Check
Confirm the manual gas cock is open and measure gas pressure at the burner during the safety time; check that fuel valve 1 opens when energised.

3Poor adjustment of burner

Points to it
Flame starts but is unstable or late; lockout follows a burner adjustment or nozzle/head work.
Check
Check start gas rate and air setting against the burner maker’s commissioning data with a combustion analyser.

4Faulty or soiled flame detector (ionization probe)

Points to it
Flame visible through the sight glass but the burner still locks out at the end of TSA.
Check
Measure the ionization current with a DC microammeter in the measuring circuit the data sheet shows. For an ionization probe the data sheet gives a switching-on threshold of DC 1.5 µA, a detector current of DC 3 µA for reliable operation, and about DC 5 µA as the threshold below which the green lamp flashes (flame not ok) during operation. Check probe position, ceramic insulator and burner earthing.

5Ignition spark disturbing the ionization signal

Points to it
Flame present, ionization current low during the ignition phase only.
Check
The data sheet notes ignition can disturb ionization current at startup: check and optimise the probe position, and it may help to swap phase and neutral on the primary side of the ignition transformer.

6Faulty or soiled UV detector (QRA with AGQ3…A27)

Points to it
UV-supervised burner; flame visible but not detected.
Check
Clean the QRA sight path and measure the UV detector current at the QRA (minimum 200 µA required per the data sheet).

Telling it apart

Evidence to collect

Work on fuel trains, burners, pressure vessels and electrical equipment must be done by qualified personnel following the manufacturer’s documentation and local codes. Never bypass a safety device or interlock.

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